Zamin Pouyan Faraz Asia Holding
Logistic
Table of Contents
Logistics Plan for Mining, Processing, and Exporting Celestine Ore
1. Overview
This plan outlines the logistical procedures for Havi Group extracting celestine ore from multiple mines, processing the material through a crushing plant, and exporting the enriched and graded minerals.
2. Process Overview
- Extraction:
- Celestine ore is extracted through drilling and blasting techniques.
- Loading:
- Extracted ore is loaded onto heavy-duty haul trucks using loaders or excavators.
- Transport to Crushing Plant:
- Ore is transported from the mines to the processing plant for size reduction and grading.
- Processing:
- Ore is crushed, washed, and separated to achieve the desired size and purity.
- Grading is conducted to classify the ore into export-quality categories.
- Storage:
- Processed ore is stored in designated stockpiles.
- Export:
- The graded ore is packed, loaded onto trucks, and transported to the export terminal for shipping.
3. Detailed Logistics Procedure
3.1 Extraction and Loading
- Equipment: Excavators, loaders, and haul trucks.
No | Equipment Type | QTY. | Capacity | Make/Model | Year | Location |
1 | EXCAVATOR | 2 | 35-40 TONES | HITACHI, KOMATSU | 2017-2018 | FALAT-E-IRAN |
2 | EXCAVATOR | 5 | 22 TONES | VOLVO, KOMATSU | 2018-2024 | FALAT-E-IRAN |
3 | FRONT WHEEL LOADER | 4 | 47 & 42 TONES | KOMATSU, DELTA | 2016-2024 | FALAT-E-IRAN |
4 | HAUL TRUCK | 9 | 20 TONES | AMICO, BENZ | 2019-2024 | FALAT-E-IRAN |
5 | GENERATOR | 4 | 680 & 220 KVA | KUMINZ | 2024 | FALAT-E-IRAN |
6 | DOZER | 1 | D155 | KOMATSU | 2017 | FALAT-E-IRAN |
7 | COPPER BENEFICATION PLANT | 1 | 500 TONS /YEAR | ZPFA | 2018 | DIAN |
8 | FORKLIFT/LIFTTRUK | 3 | 5-40 TONES | KALMAR, KOMATSU | 2005-2012 | LAYDOWN YARD BND |
9 | CRANE | |||||
10 | CRUSHING PLAN | 2 | 8-100 TONES PER HOUR | MACHINE ROLL | 2017-2024 | FALAT-E-IRAN |
11 | PICK UP TRUCK | 4 | KMC, FOTON | 2020-2023 | ||
12 | WATER TERMENT SYSTEMT | 2 | 10-180 M# PER DAY | AB NAB | 2018-2023 | FALAT-E-IRAN |
13 | CONEX AND CONTAINER | 20 | ||||
14 | LIGHT DUTY VEHICLES | 5 | 20-40 F3 | TOYOTA, KMC | BAND , DIAN, FALAT-E-IRAN | |
15 | GRADER | 1 | 140 H | CAT | 2019 | FALAT-E-IRAN |
16 | FRONT WHELL LOADER | 1 | 47 TONE | KOMATSU | 2004 | BND |
- Procedure:
- Conduct pre-blast surveys and safety checks.
- Drill and blast the celestine ore body.
- Clear debris and load ore onto haul trucks using loaders or hydraulic excavators.
Ensure proper documentation of extracted volumes and grades
3.2 Transport to Crushing Plant
- Fleet: Haul trucks with a payload capacity of 30–50 tons.
- Route: Construct or maintain a road network between mines and the processing plant.
- Procedure:
- Verify ore volumes at mine exit points.
- Transport ore while adhering to safety and environmental regulations.
- Track vehicles using GPS for route optimization and monitoring.
3.3 Processing at Crushing Plant
- Stages:
- – Primary Crushing: Reduce ore size to <200 mm.
- – Secondary Crushing: Achieve final size of 2 mm.
- – Washing & Separation: Remove impurities like clay and silt.
- – Grading: Classify ore based on purity and size.
- Equipment: Jaw crusher, cone crusher, hammer mill, rotary washing system, jiggers, and vibrating screens.
- Procedure:
- – Process ore in batches based on grade and purity requirements.
- – Quality control checks to ensure export standards.
3.4 Storage and Handling
- Stockpiles: Designated areas for different grades.
- Procedure:
- Place graded ore into labeled stockpiles.
- Cover stockpiles to protect against weather conditions.
- Regularly update inventory records.
3.5 Export Procedures
- Loading and Transportation to Port:
- – Use bulk transport trucks with a 20–40-ton capacity.
- – Ensure compliance with weight limits and road regulations.
- Port Handling:
- – Transfer ore from trucks to storage silos or containers.
- – Perform final quality and weight checks.
- Shipping:
- – Load ore onto bulk cargo ships using cranes or conveyors.
- – Secure shipping documentation, including certificates of origin and quality analysis reports.
4. Key Considerations
4.1 Environmental Compliance
- – Implement dust control measures during transport and processing.
- – Manage water usage in washing systems and treat wastewater.
4.2 Operational Efficiency
- – Use GPS tracking and inventory management software.
- – Schedule transport and processing to minimize downtime.
4.3 Safety Protocols
- – Train staff in equipment operation and safety standards.
- – Conduct regular maintenance of transport and processing equipment.
4.4 Cost Optimization
- – Use bulk transportation for large volumes.
- – Partner with shipping companies to negotiate competitive freight rates.
5. Implementation Timeline
Task | Duration | Responsibility |
Road network setup | 2 months | Logistics Manager |
Crushing plant operation | Ongoing | Plant Supervisor |
Transport fleet setup | 3 month | Fleet Manager |
Export process setup | Ongoing |
|
6. Monitoring and Reporting
● KPIs: Volume of ore processed, transport efficiency, and export delivery times.
● Reports: Weekly production and export summaries.
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